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熱噴涂設備-噴鋅機-噴鋁機

 

噴塑機器系

熱靜電噴涂(tu)環(huan)保設備(噴鋅機,噴鋁機,噴鋅鋁和金(jin)機)類別

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱噴塑系列表(biao)階(jie)段(duan):以三(san)種熱環(huan)境(jing)將(jiang)噴塑產(chan)品(pin)(線纜(lan)或粉材)煮沸,熱傳(chuan)遞的(de)產(chan)品(pin)成(cheng)型熔(rong)融或半熔(rong)融心態的(de)水分子,這(zhe)樣水分子以縮小自然空氣為(wei)和動(dong)力以固(gu)(gu)定的(de)強度挑(tiao)戰并的(de)堆(dui)積在基人體上,成(cheng)型更具固(gu)(gu)定功能的(de)噴塑層。

·以給予熱(re)媒的(de)(de)(de)多種,可以分成然(ran)(ran)燒(shao)法(fa)和電(dian)加熱(re)法(fa)。與(yu)其(qi)收(shou)錄然(ran)(ran)燒(shao)藍色燃燒(shao)的(de)(de)(de)火(huo)焰靜(jing)(jing)電(dian)粉(fen)(fen)末噴砂(sha)(sha)、非(fei)常強大靜(jing)(jing)電(dian)粉(fen)(fen)末噴砂(sha)(sha)及高(gao)速(su)度(du)(du)藍色燃燒(shao)的(de)(de)(de)火(huo)焰靜(jing)(jing)電(dian)粉(fen)(fen)末噴砂(sha)(sha)(HVOF);交給具有脈沖噴漆及等(deng)(deng)化合(he)(he)物(wu)(wu)(wu)噴漆(又分自然(ran)(ran)壓(ya)等(deng)(deng)化合(he)(he)物(wu)(wu)(wu)噴漆與(yu)水穩等(deng)(deng)化合(he)(he)物(wu)(wu)(wu)噴漆)。噴漆生(sheng)產(chan)(chan)工(gong)藝對納米涂層(ceng)(ceng)生(sheng)產(chan)(chan)很重要引響的(de)(de)(de)是(shi)噴漆工(gong)作(zuo)溫(wen)度(du)(du)因素(嚴格(ge)要求的(de)(de)(de)說,是(shi)溶(rong)滴撞擊基軀干面時的(de)(de)(de)工(gong)作(zuo)溫(wen)度(du)(du)因素)和溶(rong)滴撞擊外層(ceng)(ceng)的(de)(de)(de)訪問速(su)度(du)(du)。

·斯特爾熱粉(fen)末(mo)噴(pen)塑(su)(su)體系(xi)包括在電力塔、燈桿、關鍵點、水閘們、船舶制造等構(gou)成件(jian)大適(shi)(shi)用(yong)性面積高效防腐處理及造紙技術(shu)烘缸、印刷廠(chang)輥、曲軸等產(chan)品(pin)工件(jian)的(de)表(biao)層劃痕的(de)粉(fen)末(mo)噴(pen)塑(su)(su)修(xiu)復系(xi)統,還適(shi)(shi)在電解電容、電瓷制造行業(ye)的(de)參比電極粉(fen)末(mo)噴(pen)塑(su)(su)等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

表層功用(yong) Coating function

前(qian)提條件(jian)法國F.N.LONGO對(dui)熱噴涂(tu)料納米納米涂(tu)層(ceng)(ceng)的細(xi)分技巧,納米納米涂(tu)層(ceng)(ceng)按技能可有:

1、耐(nai)摩擦(ca)情(qing)況損(sun)涂覆(fu)。同(tong)時還(huan)有(you)抗粘有(you)摩擦(ca)情(qing)況、面勞累摩擦(ca)情(qing)況涂覆(fu)和耐(nai)沖濁涂覆(fu)。各舉(ju)同(tong)時還(huan)有(you)一些情(qing)況同(tong)時還(huan)有(you)抗超低溫(wen)(<538C)輪(lun)胎磨損(sun)和抗常溫(wen)(538~843C)磨壞表層之分(fen)。

2、耐熱防(fang)老化(hua)的(de)(de)的(de)(de)鍍(du)層。此種鍍(du)層收錄常溫進(jin)程(至少有(you)(you)被氧(yang)化(hua)的(de)(de)緊張感、防(fang)腐蝕刺激(ji)性(xing)有(you)(you)機廢氣(qi)氣(qi)體、不低于843℃的(de)(de)沖(chong)蝕及熱障)和(he)熔(rong)(rong)融(rong)重金屬期間(jian)(這當(dang)中有(you)(you)熔(rong)(rong)融(rong)鋅、熔(rong)(rong)融(rong)鋁、熔(rong)(rong)融(rong)鐵和(he)鋼、熔(rong)(rong)融(rong)銅(tong))所(suo)適用的(de)(de)表層。

3、抗臭(chou)氧層和浸(jin)漬(zi)金屬(shu)浸(jin)蝕(shi)(shi)涂覆(fu)。臭(chou)氧層金屬(shu)浸(jin)蝕(shi)(shi)還包含工農業氣質(zhi)、鹽性(xing)氣質(zhi)、田(tian)野氣質(zhi)等容易構(gou)成的金屬(shu)浸(jin)蝕(shi)(shi);浸(jin)漬(zi)金屬(shu)浸(jin)蝕(shi)(shi)還包含飲(yin)(yin)水(shui)(shui)(shui)談(tan)水(shui)(shui)(shui)、非(fei)飲(yin)(yin)水(shui)(shui)(shui)談(tan)水(shui)(shui)(shui)、熱(re)談(tan)水(shui)(shui)(shui)、茶水(shui)(shui)(shui)、化學上(shang)和飲(yin)(yin)食加工處理等容易構(gou)成的金屬(shu)浸(jin)蝕(shi)(shi)。

4、電(dian)導和電(dian)阻功(gong)(gong)率(lv)(lv)功(gong)(gong)率(lv)(lv)耐磨金(jin)屬涂(tu)層(ceng)。這種耐磨金(jin)屬涂(tu)層(ceng)代替(ti)電(dian)導、電(dian)阻功(gong)(gong)率(lv)(lv)功(gong)(gong)率(lv)(lv)和閉屏。

5、恢(hui)復(fu)如(ru)初尺碼鍍層(ceng)。此種鍍層(ceng)用到鐵基(可切屑(xie)與可銑(xian)削的(de)碳鋼板和耐蝕鋼)和稀有復(fu)合復(fu)合(鎳、鈷、銅、鋁、鈦及她(ta)們的(de)各種合金)產(chan)品。

6、物理部(bu)位腐(fu)蝕痕跡調控鋁(lv)層。這鋁(lv)層可磨。

7、耐(nai)物(wu)理(li)普通(tong)機械(xie)(xie)工業(ye)的生銹(xiu)性(xing)涂覆。物(wu)理(li)普通(tong)機械(xie)(xie)工業(ye)的生銹(xiu)性(xing)涉及(ji)各(ge)(ge)式各(ge)(ge)樣酸、堿(jian)、鹽(yan),各(ge)(ge)式各(ge)(ge)樣高(gao)分子物(wu)和各(ge)(ge)式各(ge)(ge)樣巧妙物(wu)理(li)普通(tong)機械(xie)(xie)工業(ye)有機溶劑的的生銹(xiu)性(xing)。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

噴涂料設配系列產品

物料的特(te)點 Product features

高速度(du)公路電孤(gu)粉末噴(pen)砂機都(dou)是(shi)我總部研究開放(fang)的(de)一個產(chan)品(pin)的(de)。它是(shi)以電制造電孤(gu)為熱媒,將(jiang)復(fu)合絲融解,以壓解廢(fei)氣完(wan)成(cheng)霧化(hua)吸(xi)入及冷(leng)確(que),將(jiang)需(xu)粉末噴(pen)砂用復(fu)合絲吹成(cheng)微(wei)細粒(li)狀,高速度(du)公路噴(pen)向(xiang)經過(guo)了預治理 產(chan)品(pin)單單從表面,提升(sheng)完(wan)美(mei)鋁層(ceng)。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

適用于(yu)范圍內 Applicable scope

1. 電力鐵(tie)塔、橋梁設(she)(she)備(bei)構(gou)造、水平板閘門、船只等鋼設(she)(she)備(bei)構(gou)造噴鋅(xin)噴鋁防(fang)蝕。

2. 造(zao)紙工業烘缸、印輥、曲軸等鏜孔的(de)表面(mian)磨(mo)花(hua)的(de)噴(pen)漆復原。

3. 電(dian)解電(dian)容、電(dian)瓷企業的探(tan)針(zhen)噴涂料等。

4. 燃氣鍋爐四(si)管、制粉系統(壓縮機扇葉及(ji)蝸殼)、滾(gun)軸(zhou)、烘缸、軸(zhou)類、塑(su)模(mo)等防磨玻璃(li)鋼防腐涂裝(zhuang)層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

機械型號Model

STR-400

STR-400A

STR-250-D

顯示相(xiang)電(dian)壓(ya)Input voltage

3相AC380V、50Hz

額(e)定值(zhi)輸送瓦數Rated output power

18kw

13kw

7kw

額定容量(liang)交流電Rated current

400A

300A

250A

輸入輸出電壓(ya)電流Output voltage

21~45V

18~42V

14~36V

 

電(dian)流率Load rate

60%

電阻值調控級數Voltage regulation series

粗、細調各3檔、共9檔

長寬(kuan)高盡寸(cun)Envelop dimensions

600×460×850

毛重Weight

215kg

195kg

140kg

電絕緣技能等(deng)級(ji)Insulation class

E

 

最(zui)主要的(de)技術設備(bei)指標(biao) Main technical parameters

噴涂工藝建材

Spray materials

電子線直徑

Wire diameter(mm)

最常見(jian)做工作感應(ying)電流(liu)

Common working current(A)

負載交流電壓

load voltage(V)

選擇使用水汽帽管徑

Choose air hat caliber(mm)

噴漆使用率

Spraying efficiency(kg/h)

鋅(xin)絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

鐵絲Copper wire

2.0

150-200

35-40

7-8

18

高(gao)高(gao)碳(tan)鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不(bu)銹冷庫保溫(wen)隔熱(re)板的表層(ceng)絲Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁(lv)Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫合(he)金鋼絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套主機(ji)(ji)器設備由極速弧(hu)光噴(pen)槍、弧(hu)光噴(pen)涂料外接電源(yuan)組合。另需智能化主機(ji)(ji)器設備:風解壓宿(su)機(ji)(ji)、氣柴油濾清(qing)器、放絲盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

大氣工作壓力

Air pressure

鍵入電源適配器

Input power

傳輸最大功率

Output power

轉換變(bian)壓器空載端電壓

Load voltage output

供電含水量

Power weight

改變電阻

Adjusting voltage

>0.5Mpa

380V(單相)50HZ

16KW

18-44V

178kg

0-24V

 

采取一梯式電(dian)控系統氣、電(dian)面(mian)板開關,實際操作更(geng)簡便,可確保長(chang)差距(ju)登高家(jia)庭作業(ye)。

顆粒航(hang)空(kong)時(shi)間(jian)達420m/s之(zhi)上。

載荷(he)氣浪訪問(wen)速(su)度達600m/s。

涂膜基(ji)性巖率(lv)超出75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍毛重

Gun weight

空氣質量的壓力

Air pressure

空氣中消耗脂肪量

Air consumption

送絲電磁力

Send silk gravity

調速器位置

Speed range

錄入額定電壓

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無極變速調速器

≤24V(交流電)

 

靜電噴涂機械全系列

1、電(dian)弧(hu)放電(dian)涂裝機主要(yao)應用(yong)在(zai)鋼結構設(she)計的的大建筑面積防腐涂料及磨損情況或精(jing)加工過失的零(ling)部件外壁(bi)復原和化(hua)學合成(cheng)電(dian)阻(zu)導電(dian)鋁層等。

2、核(he)心噴涂料(liao)文件:鋅、鋁等(deng)。

3、要根據各(ge)種不同(tong)負(fu)荷前(qian)提的(de)制作(zuo)須得,該電弧焊接噴(pen)槍可放置在數控加工中心上對規定(ding)的(de)大鏜孔(kong)使用噴(pen)涂料。

4、選用(yong)拉式焊弧(hu)噴槍(qiang),推式焊弧(hu)噴槍(qiang)也促(cu)使用(yong)。

5、該電原將(jiang)噴槍工(gong)程環境(jing)把握(wo)、送絲變頻調速、氣態管道閥門集(ji)一套是不(bu)錯的電孤噴噴涂料機器設備。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

焊弧涂裝:
電弧放電電焊焊接數據線噴漆就是一項結合起來了電焊焊接生產工藝的便宜性和輕便性的熱噴漆技能,這方面美麗的外層工作技能現場上就能夠在一點區域便宜地適用。另一方面,電弧放電電焊焊接噴漆整體的上料實力使之就能夠人生理想地采用于大房子面積外層工作情況下,隨后大一些的的房子的鋼設備構造和大一些的的輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
焊弧電子線熱噴砂將電子線徹底消除熔融、霧化吸入,并將液滴輸送到部件界面層。該加工過程實用焊弧預熱,而并非是實用氧-燃料油火柱夜化鋁合金。在的兩線控制系統里,焊弧激勵這兩個填裝了需噴砂化學物質的電子線反相極頭,電子線的對稱點馬上地位在擠壓氣體輸送頭前面,當焊弧形成的卡路里熔融電子線,輸送頭將熔融液滴撒到部件界面層。自動化送料器將五種電子線不間斷打入切實保障焊弧噴砂和夜化板材的供求。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各方面鏜孔安全防護、防銹處理的設備。為控制鏜孔外壁的硫化,往常通常情況下的都運用漆保護措施措施,其防銹處理時間通常情況下的在3-5年,對此應該一般性通過維修保養、保養,所耗非常多勞動力集中力量。現運用鏜孔外壁噴砂后噴鋅、再車輛噴漆工藝技術加上保護措施措施,防銹處理時間led光通量30年這些不須保養。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。